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Sink Mark: A defect in Injection Molding

In the process of injection molding, a thermoplastic polymer is heated beyond its melting point, turning it from a solid to a fluid that has a relatively low in viscosity. This melt is mechanically injected or pressed into mold that mimics the ultimate shape of the product that will be produced. This what we called injection molding.

So what does an injection molding sink marks means? Why does this happen and how can a manufacturer stop it?

The variation in wall thickness on the surface of injection molded parts, such defect known as sink mark.

Sink marks can appear when the part thickness is too thick for the resin being injected into the mold. They are commonly found in thicker areas as a result of varying cooling rates throughout the part or insufficient cooling while the part is in the mold. Low pressure in the mold cavity or an excessive temperature at the gate through which material is injected into the mold can also cause sink marks.

Sink Mark Causes & Solutions:

  1. Inadequate control on molding condition:
  • If the depression and shrinkage mark appear near the gate, increase the holding time. When the plastic part has a depression at the wall thickness, the cooling time in the mold should be extended.
  • By raising the insert temperature, depression and shrinkage mark can be stopped.
  • If the injection molding machine’s nozzle hole is too small or the nozzle is locally blocked, the local loss of injection pressure will result in depression and shrinkage marks. As a result, the nozzle must be replaced or cleaned.
  • Surface depression can be fixed by the increased feeding amount
  1. Mold deficiencies:
  • Sink marks that appear far away from the gate are usually caused by poor melt flow in a specific part of the mold structure, which prevents pressure transmission. In this regard, the structural size of the mold gating system should be appropriately expanded, particularly for the “bottleneck” that impedes melt flow, the sprue section should be increased, and the sprue should be extended to the recessed part.
  • Wing gates should be used for thick-walled plastic injection molded parts. In this manner, for plastic injection molding parts that are not suitable for directly setting the gate on the plastic part and are likely to cause residual deformation at the gate after molding, a wing-shaped body can be attached to the plastic part, and the gate can then be set on the small wing. The winglets’ gates can be inverted and point gates, transferring the plastic part’s concave defects to the winglets, and the winglets are cut off after the plastic part is formed.
  1. Insufficient raw material for molding:
  • The surface of the plastic injection molding part will show depressions and shrinkage marks if:
  • the shrinkage rate of the molding material is too high,
  • the flow performance is too bad,
  • the lubricant in the raw material is insufficient,
  • or the raw material is damp.

In order to the greatest extent possible, low shrinkage resin grade should be chosen for plastic parts with high surface requirements.

  1. The plastic injection molded part’s structure design is absurd.
  • Because of insufficient pressure during molding, thick-walled parts are prone to dents and sink marks if the wall thicknesses of the plastic parts vary greatly. As a result, the wall thickness should be as consistent as possible when designing the shape and structure of injection molding parts. If the wall thickness of the plastic part varies, special cases can be solved by adjusting the structural parameters of the gating system.

There are numerous methods for preventing sink marks in injection molded parts, and understanding how and why they occur is the first step. CADMOULD is one of the effective and potential software for sink marks.

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The Online Building Plan Approval System (OBPAS): Why it’s so Important?

The internet has completely revolutionized the way we do business. It has made communication and collaboration easier than ever before. One of the most important applications of the internet is the online building plan approval system. In order to make the process simpler and to reduce the compliance burden, OBPAS has standardized the process and application form.

Government has envisioned OBPAS to utilize the benefits of information technology to have a single window system for various processes involved in issuance of construction permits of buildings. This system helps in auto approval of all types/categories of plans with “Minimum Human Intervention” to the extent it is possible.

It is capable of analyzing the building plans and generate a set of reports which are comprehensive & easily understandable to all stakeholders.

Some of the key benefits of an online building plan approval system are:

  • It Minimize Human Interventions
  • It automates the traditional cumbersome paper-based process
  • It reads and checks CAD drawings
  • It offers a single window for acquiring building permits, NOCs and clearances from multiple agencies
  • It enables e-governance while maintaining a digitized version of documents
  • It saves time for all the concerned parties by expediting the approval process
  • It brings transparency to the overall approval process
  • It standardizes the process across the organizational levels
  • It provides business intelligence which help in effective decision making.
  • It helps in “ease of doing business model”.

How it is been done?

AutoDCR is an innovative online system that helps government bodies approve construction permit requests. It can read CAD drawings and check for compliance with regulations, as well as track proposals with associated documents and site visits. It can also be accessed through mobile devices.

Who is it for?

  • Smart Cities
  • Municipal councils & corporations
  • Urban Development Authorities
  • Industrial Development Authorities
  • Architects, town planners and consultants

With a firm belief that the online single-window clearance system will not only bring comfort to users, but also be key to the future’s growth. The available set of building projects data can be used for the city’s infrastructure management, disaster management, and safety requirements. Therefore, the online building plan approval system should not be limited to issuing permits, but also seen as a complete data-driven system for infrastructure management.

In conclusion, the online building plan approval system (OBPAS) is so important because it allows for a streamlined and efficient approval process. It also allows for greater transparency and accountability, as well as increased communication between all parties involved.

At RIPL, the team is composed of experts who specialize in providing OBPAS solutions, they are professionals in AEC and Manufacturing industries and are able to understand & deliver for businesses. Contact us now for more information.

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BIM Software: Archicad

BIM software which is widely used by the architect is Archicad as it was the first one to reach the market in 1987. Here are some of the aspects which make you think to choose Archicad.

  1. Ease of use and intuitiveness
  • Archicad is designed by the architects for architects. The complete workflow of architectural design reflects & covers the structure of the software. Modelling tools enable a fast, seamless and intuitive work through the design process and you can easily model your building in 3D in a perspective view.
  • The graphical user interface is intuitive, interactive, and quick to learn and fun to work with: the most relevant tools, editing and input options are always at ease. Numerous on screen input aids, such as the smart cursor, the magic wand, guidelines, snap guides and the pet palette enables fast an accurate work
  1. Productivity
  • Automated Documentation: It simplifies the repeated and consistent out of documentation sets
  • Automatic Connections of elements: The Intersections of construction elements automatically connect based on the intersection priority of building. Materials, which is controlled by the architects. There is no need to manually adjust intersections.
  • Integrated Libraries of smart objects: over 3000 building object are provided by Archicad, localized to national standards, ready to be placed into your design.
  1. Open Collaboration & Information Management
  • Archicad’s IFC based open design workflow enables architects to seamlessly collaborate with structural and MEP engineers or others stakeholders of the AEC industry. It is internationally recognized as the BIM solution which provide the most comprehensive IFC import & export.
  • Archicad enables error-free information management and model-based design analysis & coordination
  • Various files formats can be easily readable and can be written in Archicad.
  1. Professional Presentation
  • BIMx: free access to your model: BIMx is a mobile app which make BIM projects accessible to everyone. Just you have to download the app and there you can present or view any BIM project on your mobile device (both on Android and iOS). With BIMx web viewer there you can easily view any BIM project in web browser without installing app.
  • The built in rendering engine: Cineware- cineware enables the creation of professional photo realistic rendering. Archicad also offer direct export to cinema HD, Artlantis twin motion and 3ds Max to create professional animations
  1. Teamwork
  • Architects provided with fast and secure real time teamwork amongst themselves because of BIM cloud
  1. Algorithmic Design: A live, bidirectional connection is offered by the Archicad Rhino-Grasshopper toolset which enable architects to work with freeform, algorithmic design geometries and accurately transform these into full-fledged BIM elements
  2. Availability: In 28 languages Archicad is available as well as it work both on macOS & windows

On the basis of above points which reflects that Archicad is the best BIM software to buy, for more information contact our experts.

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ERP Solutions for Construction Industry

Every company is always looking for ways to streamline their processes, reduce costs and increase profits to stay competitive. This is especially true in the construction industry where customers’ demands are constantly changing and businesses are facing many challenges. The big question is how to keep everything running smoothly? This is where enterprise resource planning (ERP) software comes in handy.

There are 6 reasons why construction industry require ERP solutions.

1.  Streamline Operations

An ERP system is implemented in construction companies in order to automate and keep track of numerous processes that occur on a daily basis. This system is beneficial as it saves time, increases data accuracy, and decreases human error.

An effective enterprise resource planning solution ensures that all business functions pass through a single database, providing greater collaboration and improved information sharing among various departments in the organization.

2. Optimize Project Management

The construction phase of any project requires a lot of activities to be tracked and recorded, such as supplies, inventories, assets, and resources. This is necessary for effective scheduling of workflow. However, if there is improper planning within the framework, it can lead to delays in delivery, substandard project delivery, and even heavy losses for the firm in the form of operational costs and loss of clientele. An ERP system has the ability to track and store data to generate an accurate analysis of raw materials.

Web based construction Software allows:

  • Role based access for authorized user
  • Avoid downtime
  • Avoid other complication
  • Tracking of work done by contractor and vendors
  • Alert about inconsistencies in work done or material procured on site

3. Integrated Management Tools

In a construction company, there are many business functions that work simultaneously towards the successful completion of a project. Having a standardized platform which connects all these modules into a single system improves data management and increases the efficiency of the company.

The ERP software includes a business intelligence tool that makes it easy to do real-time analysis of financial, inventory, labor, machinery, and other operational data. This gives construction managers more accurate and precise information. Organizations can use this report to track deficiencies and manage them more effectively.

4. Curbs Operational Costs

An ERP software with accurate and real-time information can help reduce administrative and operations costs by making it easier to capture all relevant data and making every process more efficient. This can help businesses determine the most effective way to utilize workforce, inventory, and equipment for every project, which can minimize surplus and bring considerable savings over time.

5. Customizable to Business Needs

ERP features flexibility and versatility with which business can improve its ROIs. As every organization has different business needs, various functions and customizable features can be added or adjusted in the application to make it the most effective solution that fulfils the individual organization’s requirements.

The ERP solution’s customizable dashboard is integrated with data visualization and data analytics features – necessary tools construction managers use on a daily basis for estimation and scheduling projects.

6.    Real Time Project Tracking

Through ERP software one can easily check reliable analytical reports from real-time data. These allow construction managers to monitor the progress of the ongoing project and take necessary action in case of any discrepancy. Therefore, the application helps in reducing risk moreover improves the efficiency of work. ERP’s have detailed features to create and analyze Work Breakdown Schedule making it easy predict potential delays and rectify them before it gets too late

At RIPL, We provide customized ERP solutions specific to your business needs to know more on how our smart ERP solutions can help you improve your construction operations. Contact us now for more information.

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How BIM can help you with your project?

What is BIM? Building Information Modeling, or BIM, is a process that allows for the creation of a digital model of a building. This model can be used to track and manage every aspect of the building’s construction. BIM has been a truly revolutionizing concept for the entire AEC industry, promoting efficiency and collaboration like never before.

How BIM Can Help You with Your Project? Being a systematic blend of processes, policies, people information and technologies, BIM allows professionals to acquire deep insights on several aspects like design, cost, time, sustainability and facility management, among others. In a way, BIM facilitates the entire construction cycle, paving way for higher growth in AEC domain. Here are 5 processes which have been positively impacted by the introduction of BIM:

Design Coordination & Clash Detection: Design coordination and clash detection are two important aspects of the construction process that can be effectively managed with BIM software. Design coordination is the process of aligning the various disciplines involved in a construction project. Clash detection is the process of identifying and resolving conflicts. There are two types of clashes: soft and hard. Soft clashes are easily resolved with a few changes, while hard clashes require major changes and can cause delays, cost increases, and workforce management issues.

Detailed Estimation of material: The 5D BIM Model is capable of accurate generation of BOM & BOQ with its quantity take-off function. This kind of automated cost estimation promises high-grade efficiency and saves time in re-estimation in case the geometry or quantity is changed. The on-screen quantity takeoffs help improve decision-making by eliminating prediction and guesswork from logistics, scheduling, and costing. Planners can use 5D BIM models to communicate about costs due to a detailed and accurate BOM that gets updated in real-time with design changes.

Digital Fabrication & Development of Shop drawing: BIM can be used to efficiently manage and control the design and fabrication process. The digital design flow for fabrication and shop drawing design is more accurate and faster, and has the potential to eliminate design issues. With the help of BIM, designers can identify and eliminate issues at the design stage, resulting in a better final product.

Facility Management:  BIM can store all the information you need for the entire life cycle of a project in a single model. This includes information about facility management, which is vital after a building is handed over. The fact that it is easier for everyone involved to access and coordinate different aspects makes it so information can flow more smoothly and there is less chance for miscommunication. BIM can be used to effectively manage all the systems and components associated with regular maintenance, sustainability and energy efficiency.

When it comes to facility planning, BIM can be used to evaluate various aspects for energy efficiency during the design phase. All the documentation related to several components is present in a single digital model, which makes the work of facility managers easier after the contractor moves out of the picture.

Re-Modeling of Existing Building:  BIM can also help with redesigning an existing building. Using a combination of the original design plans, laser scanning of the actual building, and other innovative practices, an integrated digital model can be created for a redesign. BIM can support as-built models of old buildings and existing facilities and can modernize the entire design and coordination process, bringing every stakeholder onto a single platform. The BIM approach can be used to discover retrofit and improvement opportunities within old buildings, making buildings cleaner, energy-efficient, and easier to manage in the future.

BIM technology is a powerful tool that can help improve the efficiency and productivity of your project. By using BIM, you can manage and coordinate all aspects of your project more effectively, from the initial design to the construction process. In addition, BIM can also help you to create a more sustainable and energy-efficient project. Learn how to use BIM for your next project from our experts today.

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Software & AEC Sector

Construction Industry has gone massively digital today, and procedures streamlined, from planning to execution of final delivery. The emphasis is not on isolated approaches but on an interconnected framework and application of holistic network that interacts and communicates with each other.
For a long time, the country’s technology providers like RIPL have pioneered the cause, compelled authorities, assisted the industry players to turn to technology in the construction and development of their projects. Although critical projects obviously saw widespread use of technology, the lesser critical ones most often did not. Instead, a few years or decades later, it was impossible to do so when the authorities tried to sort out the underlying pipelines or wiring network underneath such now-old projects. These conditions are turning eye-openers.
Throughout the years, the Indian government has been plagued with billions in project cost overruns. There could be other explanations. However, using technologies such as BIM & CPM today reduces construction time by saving about 20% of the overall cost of the infrastructure project. Software tools enhanced planning performance, cost estimate, scheduling, and project management. Over the past several years, AEC professionals and projects have gained greatly from the wide adoption of innovations like cloud computing, reality modeling, and advanced analytics.
Benefits
Features
Construction software tools have significantly improved the construction sector in terms of profitability, quality and competitiveness. The features of software are as below –
Although it is true that the costs of building management software can require much more than traditional software, the usability and automation advantages provided by such systems can help businesses save money in the longer term. Many recognized problems are solved with construction management software, and with the variety of resources that usually come with these applications, additional software purchases are held to a minimum. These investments can be quickly recouped in view of the cost savings, time saving and increase effectively in competition resulting from using these solutions.
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GIS and BIM Integration

GIS (Geographical Information System) and BIM (Building Information Modelling) are two disruptive technologies that have massively impacted way traditional work was done. Both opened new avenues to store and analyze massive volume of data, made visualizing information possible like never before, changed the way projects were planned, saved time and thereby money. Both technologies operate at completely different scales.
GIS information operates at city, regional, and country level, whereas BIM data applies to designing and building a specific shape or structure. GIS is used for planning roads, bridges, airports, rail networks, and other infrastructure in the context of their surroundings, BIM information is key enabler for the design and construction of those structures. By the integration of GIS in BIM, a layer of geospatial context gets mixed with BIM model. For example, GIS can provide insights about flood-prone areas and give designers accurate information to influence the structure design of the building, orientation and even construction materials.
It can be best said that BIM and GIS technologies rather being competitive technologies are more of complementary technologies.
Integration of BIM and GIS with time information, allows project participants to better understand the impacts of decisions before, during and after the construction of a project. Integration of BIM and GIS enables users to unlock the value in diverse data sets to enable applications including citizen engagement, sustainability analysis, disaster preparedness, and much more operational and management uses.
The strength of a GIS is the ability to work at any scale (and move between them seamlessly). It is for this reason that REPL see GIS gaining importance in the BIM and Facilities Management space. With the ability to scale, facilities managers and building contractors can have a common operating picture which delivers an appropriate level of detail based on the context. The real power of scalability comes with the ability to view data at both levels. This way, the questions around life cycle cost, carbon footprint etc. can be answered easily.
In ACE Industry, critical data gets lost between every stage. From planning, designing, construction till operation, there is certain critical data which gets lost. But with an GIS-BIM integrated platform the data loss is minimized. The information / data prepared in both GIS and BIM platforms can be are in cloud. Stakeholders of both infrastructure and building projects will be able to manage data from any part of the world. Integration of GIS and BIM will provide better designs and long-term savings.
In ACE Industry, critical data gets lost between every stage. From planning, designing, construction till operation, there is certain critical data which gets lost. But with an GIS-BIM integrated platform the data loss is minimized. The information / data prepared in both GIS and BIM platforms can be are in cloud. Stakeholders of both infrastructure and building projects will be able to manage data from any part of the world. Integration of GIS and BIM will provide better designs and long-term savings.
In ACE Industry, critical data gets lost between every stage. From planning, designing, construction till operation, there is certain critical data which gets lost. But with an GIS-BIM integrated platform the data loss is minimized. The information / data prepared in both GIS and BIM platforms can be are in cloud. Stakeholders of both infrastructure and building projects will be able to manage data from any part of the world. Integration of GIS and BIM will provide better designs and long-term savings.
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BIM in Smart City Development

It is estimated that by the year 2030, approximately 600 million Indians will be living in urban areas. The agencies are extensively making the use of ICT along with geospatial data to make cities cleaner, safer, energy efficient, low carbon emitters and disaster resilient. In simpler words, government is trying to make the cities as much citizen and environment friendly as possible.

It is estimated that by the year 2030, approximately 600 million Indians will be living in urban areas. The agencies are extensively making the use of ICT along with geospatial data to make cities cleaner, safer, energy efficient, low carbon emitters and disaster resilient. In simpler words, government is trying to make the cities as much citizen and environment friendly as possible.

BIM is not only useful for standalone buildings but it is also a significant element for building any smart city. Keeping in mind the needs, demands and aspirations of the new urban population, especially the millennials, use of BIM is no longer an option but a necessity for the development of smart cities. Efficiency and connectivity lie at the heart of any smart city. BIM helps design and build buildings and infrastructure compatible, complementary and connected to the existing infrastructure. It can help the urban planners visualise the design and functioning of any particular piece of infrastructure. Further, helping in planning and implementing public transport systems, drainage, waste collection & management, ICT and other amenities around it. It also helps predict the resource consumption by the building and make necessary arrangements. BIM can also help the urban planners simulate conditions like natural disasters, epidemic etc at the planning stage and take necessary precautions and keep provisions for better informed disaster response.
India has been doing significant technological advancements in recent years. Infrastructure sector like many other sectors has seen revolutionary changes. Cities are rapidly investing in smart infrastructure for better functioning, save cost and reduce their environmental impact. The usage of BIM in India has been on a constant rise, it needs to gain pace in order to match the ever-growing infrastructure requirements of the country. It is high time that India adopted BIM as a fundamental aspect of its infrastructure development and the government formulated a strong policy regarding its usage.
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TeamSystem Counstruction

TeamSystem Construction

TeamSystem Construction software is a cloud management solution for construction companies, plant engineering and services managers and for technical studies. This software is very effective tool for 4D and 5D BIM Phases. TeamSystem Construction is a powerful and flexible software designed and development by AEC industry specialists to enhance your control capacity and to monitor the probability/impact of unfortunate event in order to minimize risk. TeamSystem is the pioneer of many innovative software. It is headquartered in Pesaro, Italy.
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